Investigate the blanking angle, bulk material diameter and flow rate at the blanking point of the blanking chute, and re-optimize the wear-resistant lining, blanking angle, side sealing and dust blocking design of the chute. Avoid the leakage of bulk materials and dust from around the guide chute, reducing the workload of on-site cleaning.

For pulley rubber lagging with different functions, DCCD® provides high friction, high wear-resisting, rectifying, low friction, and anti-squatting pulley lagging materials, and provides online installation, belt removal, and cleaning services on-site. The service personnel have various qualification certificates and are equipped with various tools with qualification certificates.

Due to the heavy conveyor belt, the replacement of Impact Bar and Idler is time-consuming and labor-intensive for heavy-duty conveying equipment. The impact bed and idler frame of DCCD® are designed with a pull-out type, and one person can operate the replacement of impact bars and idlers, and the replacement time is shortened by 50%.

The high energy consumption of the conveyor is related to the aging of the transmission equipment of the conveyor line. DCCD® prioritizes the transmission efficiency of the idler and reduces the transmission resistance. By adopting more rigorous processing technology, the roller assembly, roller sleeve and bearing are optimized, the running resistance of the idler is reduced to 1.0N-1.5N, the run-out rate is ≤0.5mm, and the running resistance of the conveyor roller is reduced by 30 %, and effectively reduce the energy consumption of the conveyor.

Investigate the blanking chute, feed chute, impact idler, and the tension of the tail pulley, and determine the cause of the deviation of the conveyor belt. Redesign of problematic parts and equipment, and provide emergency solutions. Let the conveyor belt return to the correct running track, reduce the probability of conveyor belt breakage and damage, and reduce the leakage of materials on both sides of the guide chute caused by the deviation of the conveyor belt.

BCTNA series belt cleaners are equipped with automatic scraper adjustment device, and there is no need to manually adjust the locking device for daily use. The cleaner is always close to the surface of the conveyor belt for cleaning work, which saves labor and time on site, and at the same time solves the problem that the surface of the conveyor belt is not clean due to the failure to adjust and lock in time.

The sharp angle of bulk material and the high drop chute are easy to cause the conveyor belt to be smashed and penetrated. On one hand, DCCD® engineers re-optimized the impact design of the drop chute, and on the other hand, they upgraded the impact resistance of the conveyor belt. Both the polyurethane cover and the tear-proof mesh can improve the impact resistance of the conveyor belt without affecting the normal bending of the conveyor belt, and can prolong the service life of the conveyor belt working surface by ≥40%.

Conveyor is stopped because conveyor belt are torn by Horizontal and vertical tearing during running. It can be quickly repaired with CRJ-rubber-100 rubber device, which is normally connected with the repair connecting strip process, and can maintain 90% of the conveyor belt strength, making repairs faster and easier. And provide 24-hour online video guidance.

DCCD® engineers will conduct on-site investigations to determine the reason of conveyor belt deviation, and provide customized conveyor belt deviation correction through data conversion combined with conveyor parameters. Return the conveyor belt to the correct running track, reducing the chance of conveyor belt breakage and damage.

According to the conveying metering data, the efficiency of the drive pulley and the running resistance of the conveyor are investigated to find the reasons for the decrease in the conveying capactiy. And optimize the design of parts and equipment such as drive pulley, pulley rubber lagging, idler group, etc., so that the transportation volume can be restored to the level of the conveyor design volume.

DCCD® provides a complete set of special conveyor belts and maintenance materials for T1-T4 high-temperature conveyor lines, -40°C low-temperature conveyor lines, 30% acid-base conveyor lines, DO-grade oil conveyor lines, and K3-level flame retardant and anti-static conveyor lines . Ensure the safe operation of conveyor belts in various poor environments.

By analyzing the bulk material diameter, belt speed, and diameter of the drive pulley, the conveyor belt cleaning equipment at the drive pulley is optimized. Redesign bulk material and fugitive dust recovery equipment according to site space. Avoid the leakage of bulk materials and dust from the return conveyor belt, reducing cleaning work on-site.

Exhibition of Hongxin Rubber all over the world.

We will come to your country to help provide bulk material conveying solutions.